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News: United Energy Services partners with Powerhouse Mechanical Repair on Repair Project

Charlotte, North Carolina – United Energy Services Group recently partnered with Powerhouse Mechanical Repair, Inc. to complete a multidimensional project press bed repair for an industry leading global supplier of drivetrain, mobility, and braking solutions for commercial vehicles at their Fletcher, North Carolina facility.  The project had to be completed within seven days over the Christmas holiday to not interfere with the company’s production cycle.  Powerhouse Mechanical Repair provided all machining processes while United Energy Services provided the welding effort for the project.  The project repair was completed in a short seven-day turnaround.

The bed repair project required United Energy Services to provide 3/8” thick weld overlay on the existing worn 122” long by 78” wide press bed.  United Energy Services performed this project using an automated GMAW (Gas Metal Arc Welding) process over the course of two days working two shifts with four specialty welders.  Our team was able to complete our portion of the project ahead of the predetermined schedule and without any safety concerns.

United Services Group’s Chief Operating Officer, Stephen Gillman, was extremely pleased with the overall team execution of the project.  “We assembled a great team that traveled through a holiday to perform this project in such a tight window of time.  Our team stepped up and provided solid groundwork and provided the necessary time for the Powerhouse Mechanical’s team to complete the machining on this project.”  He continued his praise towards the growing partnership with Powerhouse Mechanical, “the teamwork displayed during this partnership was top-notch and our hat goes off to the team at PMR for their professionalism for the duration of this project.”

Following the completion of the weld overlay, Powerhouse Mechanical Repair machined the new press bed surface.  The machining process was completed to the client’s strict prescribed tolerance of +/- 0.005”.  Powerhouse Mechanical Repair used their FARO Laser Tracker to precisely dial in their Climax LM 6200 gantry mill.  Using custom built fixture rails, from their Charlotte, North Carolina facility, they were able to adapt the gantry mill directly to the client’s project press bed without modification to complete the machining process timely.

Upon the completion of the project, Process Engineer, Randy Holland, was very pleased with the overall result of this multifaceted repair.  “(I want to) thank your team for their professionalism demonstrated to myself and the entire team here at our facility during this project.  It is always great to have contract personnel who are cooperative and able to understand your expectations.”  He was able to conclude that the project was completed to the client’s stringent expectation.

Project Highlights:

Location: Fletcher, North Carolina
Project: Field Repair on a Large Press Bed
Press Bed Size: 122” x 78”
Welding Services performed by United Energy Services
Machining Services performed by Powerhouse Mechanical Repair, Inc.

About United Services Group
United Services Group offers union and non-union field welding and field machining services with expertise in maintenance, life extension, specialty engineering and new construction applications.  We have expertise in multiple industries including both nuclear and fuel power generation, pipeline, petrochemical, refineries and other industrial markets.  For more information, visit our website at www.united-services.com.

About Powerhouse Mechanical Repair, Inc.
Powerhouse Mechanical Repair, Inc. is an experienced group of engineers, steam turbine and valve specialists, rotating equipment repair technicians, machinists and fabricators. We will work tirelessly to exceed your expectations and provide you with around-the-clock emergency rush service when necessary to get your facility up and running better than ever.  For more information, visit their website at www.powerhousemechanical.com.

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